Standard Copper Wire Diameter vs Tension Value
A useful reference table for common copper wires categorized by their diameters.
Below is a table illustrating typical AWG sizes alongside their corresponding tension values in grams-force (g.f), providing a practical reference for engineers and technicians involved in winding operations.
Table: Standard Copper Wire Diameter (AWG) vs Tension Value (g.f)
AWG | Diameter (mm) | Diameter (in) | Tension Force (g.f) |
30 | 0.255 | 0.0100 | 32.4 |
28 | 0.321 | 0.0126 | 51.5 |
26 | 0.405 | 0.0159 | 81.7 |
24 | 0.511 | 0.0201 | 130.1 |
22 | 0.643 | 0.0253 | 206.8 |
20 | 0.813 | 0.0320 | 329.0 |
18 | 1.024 | 0.0403 | 522.5 |
16 | 1.291 | 0.0508 | 833.0 |
14 | 1.628 | 0.0641 | 1327.0 |
12 | 2.053 | 0.0808 | 2113.0 |
10 | 2.588 | 0.1019 | 3360.0 |
8 | 3.264 | 0.1285 | 5346.0 |
6 | 4.115 | 0.1620 | 8497.0 |
4 | 5.189 | 0.2043 | 13527.0 |
2 | 6.544 | 0.2576 | 21483.0 |
0 | 8.252 | 0.3250 | 34116.0 |
00 | 10.403 | 0.4096 | 54156.0 |
000 | 13.119 | 0.5165 | 85880.0 |
#For reference only: The tension value depends on the composition of the copper wires.
– AWG Size: The American Wire Gauge (AWG) standardizes the diameter of wires. As the AWG number decreases, the wire diameter increases.
– Diameter: The diameter of each AWG size is provided in millimeters and inches for clarity.
Tension Value (g.f): Represents the recommended tension in grams-force required to ensure proper winding for each respective AWG size. These values are approximate and can vary depending on specific winding conditions and materials.
This table serves as a practical guide for selecting appropriate tension settings based on the diameter of copper wire used in winding machines. It facilitates accurate tension control, essential for achieving consistent winding quality and operational efficiency in various manufacturing processes.
Valid Magnetics Own Developed Tension Meter:
https://www.validmagnetics.com/component/jshopping/digital-tension-meters.html
Demo of Tension meter for winding, payoff, unwinding tension monitoring