Validynamics

Mask Production Machine Solution

This system is designed for performance testing of car window lift motors and sunroof motors. It measures parameters such as motor speed, torque, and current to assess the motor’s performance condition.

Web Guide and Tensioner Solution for Mask Production Machine

In original manufacturing, woven fabrics are often displaced during the feeding process, leading to production failures and material waste. To address this challenge, we have developed a unique and specialized correction device designed specifically for mask production machines. This innovative solution significantly enhances pass rates and production efficiency.

Equipped with advanced opto-electronic sensors, the steering correction device ensures precise alignment of feeding materials, with applications across a variety of industries, including:

  1. Mask machines

  2. Label machines

  3. Packaging machines

  4. Machines producing paper, diapers, and sanitary napkins

The device guarantees material alignment within a 1mm range of displacement, effectively maintaining tension through its integrated tensioner. This ensures consistent mask lengths and perfect alignment of fabric layers, achieving an extraordinary 99.99% pass rate for mask production. Additionally, it enables a 30% increase in production speed through its precise control of non-woven fabric tension.

This correction device is not only an essential tool for improving productivity but also a leap forward in precision manufacturing.

Features:
– Rapid response by high speed CPU
– Support Ultrasonic sensors, opto sensors to deal with different materials
– Top quality of bearing with high precision (+/- 1mm) and low noise
– Durable and long working life
– Easy to be installed

Specifications:

VoltageDC24V, 48W power supply
Control accuracy1mm
Control methodClosed-loop control
Control response0.01sec
Environment0-40

Sensor Specifications:

Tracing methodEdge tracing
Power inputDC10~30V
Output signalAnalog 0-5V double channel NPN type
Testing scope8mm(+/-4)
Adjustable accuracy(+/-0.02mm)
Testing methodOpto-electrical sensing
Wavelength / Response frequency100KHz / 1K HZ
Protection levellp54
Weight250g
Environment(-10 to 80 C, RH90%)
Outcase materialAluminium alloy
Material calibrationNecessary

Demo / Application Photo and Video

Auto Correction Device (EPC) for Non woven fabric feeding in mask production line.

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